Time-saving
Early process evaluation through feasibility studies ensures that the assembly solutions are optimally matched to the product. In parallel, we develop the processes. This saves time and money.
Mounting solutions for hairpin stators
From simultaneous engineering to development and verification of manufacturing processes, we are your partner for hairpin assembly. Together with our customers we develop efficient systems for the serial production of hairpin stators.
The prototype phase is decisive for successful series production. We manufacture prototypes and small series and further develop them in close cooperation with our customers. The development of a series system is already possible at an early stage of the prototypes. We evaluate the feasibility of automated assembly of the hairpin stators and optimize the basket design. We ensure the reliability of the production processes in advance through prototype tools.
We have specialized in the hairpin technology because, unlike the usual coiling methods, it can be solved by the assembly technique familiar to us. It meets the requirements of series production in automotive engineering. We develop and examine the entire process chain in our specially built pilot plant - from bending the hairpins to impregnating the stator.
We cover the complete value chain:
Interview with our expert
Early process evaluation through feasibility studies ensures that the assembly solutions are optimally matched to the product. In parallel, we develop the processes. This saves time and money.
With new tools we unite individual processes into one process step. This saves space in the plant layout.
The plant design is based on exact calculations with regard to the cycle time specifications.
We test all process steps according to customer-specific quality requirements.
All machine concepts can be designed in advance in such a way that the systems are scalable so that different stator types can be produced.
By using prototype tools, we ensure the reliability of the production processes in advance.
The assembly processes developed by us unite individual processes through new tools into one process step. This enables us to reduce cycle times and machines.
Series | Delivery time | Quantity | Speed |
---|---|---|---|
0 series | 12-15 weeks, depending on stator design | 1-5 | Depending on manual or semi-automated production |
A series (functional pattern) | 15 weeks | 1-15 | 20%, faster due to automation/tooling approach |
B series (pre-serial samples) | 10 weeks if the A-series is used as a base | 150 | 40%, faster due to automation/tooling approach |
C series (zero/ pilot) | 20 weeks, if the B-series is used as a base | 500 | 60%, faster due to automation/tooling approach |
Series | Delivery time | Quantity | Speed |
---|---|---|---|
0 series | 12-15 weeks, depending on stator design | 1-5 | Depending on manual or semi-automated production |
A series (functional pattern) | 15 weeks | 1-15 | 20%, faster due to automation/tooling approach |
B series (pre-serial samples) | 10 weeks if the A-series is used as a base | 150 | 40%, faster due to automation/tooling approach |
C series (zero/ pilot) | 20 weeks, if the B-series is used as a base | 500 | 60%, faster due to automation/tooling approach |